Systems for bottoms and lids

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This type of system allows products to be packed in bottom and lid boxes. The bottom and lid are used as protective side caps on the sides of the product.

The bottom and lid system is the most customisable automatic solution of all, as there is no standardisation in the forming or closing of the packaging, since the box design is adapted on a case by case basis to the customer’s various requirements.

We are able to respond to customer needs by offering modular stand-alone machines, semi-automatic systems and complete systems custom-designed according to specific packaging requirements.

We are able to respond to customer needs by offering modular stand-alone machines, semi-automatic systems and complete systems custom-designed according to specific packaging requirements.

Work phases

Product preparation

Area in which loose products (not yet boxed) are prepared by an operator. In this area, product protections may be inserted by hand if required.

Measuring

Area in which products are measured automatically or by hand in order to indicate the dimensions of the box to be produced to the packaging machine.

Box procurement

Area dedicated to the production of customised boxes with a Panotec packaging machine.

If the production process requires large batches, the boxes can be supplied by a box manufacturer and stored on pallets/racks next to the coupling station run by the operator.

Box forming

Area in which the automatic box bottom forming modules are located, mainly for F410, F401 model boxes or bottom and lids. An operator must form the box manually if this area is not automated.

Box-product coupling

Area where the product is manually inserted by the operator into the box, which has been pre-formed previously by the FM410 forming module.

If you want to automate this process, you must provide for a robot that picks up the product and releases it over the open (non-preformed) box.

Box closing

Area in which the boxes are closed with the product. It is possible to use the automatic closing module using Hot Melt glue or using adhesive tape.

Labelling

Area in which the pack is automatically labelled. Various labelling options are available: On the side, on the lid, at 90°, etc. It is also possible to have the label applied by hand by an operator.

Palletisation

This is normally the last station that makes up a system; it can achieve a high level of automation thanks to the presence of robots and can handle numerous pack unloading bays.

Features

Machinable boxes

Fefco 0300, Special boxes

Industry Applications

Ideal for packing assembled furniture or for shipping products in the e-commerce sector and in logistics in general.

  • Assembled furniture
  • Disassembled furniture/ panels
  • Doors, windows
  • Automotives
  • Upholstery and mattresses

Technical
data

  • Product box type

    300 and special models

  • Production type

    batches / small batches / flexibility (batch size 1)

  • Cardboard type

    th 2 to 4 mm

  • Production Cadence

    2 to 15

  • Measurements of processed products

    L min 300 / max 3000 - W min 200 / max 1300 - H min 20 / max 300

  • Number of operators needed

    1 to 6

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