Operetta

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Pick and pack at a glance

The next generation of automation for customised packaging.

This packaging line is designed to create fully customised upright and open boxes in preparation for the subsequent product filling and tape closure stages.

With a keen eye on the needs of e-commerce, logistics services and all companies handling high volumes of daily shipments, Operetta integrates into existing production processes with total flexibility.

OPERETTA is also perfectly suited for the packaging of multi-item orders and fragile, unstable products without the use of fillers and in extremely short lead times.

Key
benefits:

Production capacity of up to 780 boxes per hour

Perfect for customised boxes containing multiple, fragile or unstable items

Optimal handling of high order volumes

Flexible integration into your existing company configuration

High level of product protection thanks to reinforced corners

Elimination of internal box fillers

How does
it work

.01

Cardboard
feeding

During this phase, the carton is fed into the line. To maximise efficiency and consumption, the machine is fed with only two widths of cardboard, thus enabling a wide dimensional range to be covered.

.02

Open box production

The cardboard strip is cut and creased to form an open box.

.03

Box gluing and forming

The bottom of the box is sealed with Hot Melt glue, while the inner flaps are raised. The top of the box will have two open flaps.

.04

Box labelling and output

Just before the box leaves the line, a labeller applies an RFID tag to the side of the box.

The box is designed to be reinforced on all four sides to ensure excellent protection of the product during transport. The reinforced corners allow the boxes to be stacked on top of each other without becoming damaged or crushed by their weight.

The unique box design created by OPERETTA mirrors the configuration of the American FEFCO 0201 boxes, allowing smooth integration with standard taping machines available on the market.

thanks to OPERETTA’s automated technology, box handling and procurement times are minimised, allowing operators to focus exclusively on the order filling phase.

Interfacing with our volume optimisation software, QBOX, optimises the workflow by automatically calculating the optimal box size for multi-item orders and simplifies the operator’s task in later phases by providing precise product insertion instructions.

Find out how OPERETTA can integrate seamlessly into your packaging process to optimise time and resources!

TECHNICAL
DATA

  • Machine length

    16.7 m

  • Machine height

    2.8 m

  • Machine width

    2.5 m

  • Maximum box dim.

    Max: L 675mm / W 500mm / H 450mm

  • Minimum box dim.

    Min: L 200mm / W 150mm / H 50mm

  • Maximum Productivity

    15 pcs/min

  • Cardboard feeding

    fanfold - 2 sizes: 400mm (min) and 800mm (max)

  • Cardboard type

    Single wall B or E, Double wall E/E

  • Waste reduction

    Automatic cardboard selector: maximum reduction of material waste

Interested?
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